Diseño de una planta para el curado de las vainas de vainilla
DOI:
https://doi.org/10.59410/PREPRINT-UEA-vAGI2626ep04-1227Keywords:
vainilla curada, diseño de planta agroindustrial, factibilidad económica, sostenibilidadResumen
El curado de las vainas de vainilla constituye una etapa crítica que define la calidad, el aroma y el valor comercial del producto. En Ecuador no existen referencias de una planta agroindustrial diseñada integralmente para su ejecución bajo condiciones controladas. El objetivo es diseñar una planta industrial para el curado de vainilla, para ello, se aplicó una metodología modificada que integra selección de tecnología, estimación de capacidad, balance de materia y energía simulado en SuperPro Designer, evaluación económica, distribución de planta mediante la metodología SLP con apoyo de inteligencia artificial (IA) y visualización del modelo tridimensional mediante realidad aumentada (RA). Se obtuvo un diseño técnicamente viable con una capacidad instalada de 320 kg por ciclo, ubicado en la parroquia Veracruz, provincia de Pastaza. La evaluación económica evidenció condiciones favorables con un VAN de 26 000 USD, una TIR de 13,20 %, un Payback de 5,42 años, un ROI de 18,44 % y un margen bruto de 27,82 %, mientras que el proceso mostró un bajo impacto ambiental al no generar residuos sólidos. La distribución de planta evaluada mediante SLP con apoyo de IA en tres iteraciones permitió eliminar inconsistencias de identificación y simbología, validación que fue complementada mediante la visualización en RA del modelo tridimensional.
Downloads
Referencias
ALIBABA.COM, 2026. Tanque De Mezcla De Acero Inoxidable Con Agitador,De Doble Pared,Con Calentamiento Eléctrico A Vapor,De 500l,1000l,5000l,Odm - Buy Product on Alibaba.com. . Online. 2026. Available from: https://www.alibaba.com/product-detail/500L-1000L-5000L-Steam-Electric-Heating_1601799267392.html?spm=a2700.prosearch.normal_offer.d_title.389867af70VN1B&priceId=888fcbfa90a24e2181f5c349c38d0d06 [Accessed 6 September 2026].
ANDREETTA, Fundación Angel, 2026. Ecuador, con aroma de vainilla. Andreettana Tropical Andes Biodiversity and Conservation. Online. 15 July 2026. Vol. 2, no. 3, p. 40–47. DOI: 10.66850/av2307. Available from: https://revistas.faaec.org/index.php/andreettana/article/view/7
ANTONIO-GUTIÉRREZ, Oscar, PACHECO-REYES, Isidro, LAGUNEZ-RIVERA, Luicita, SOLANO, Rodolfo, CAÑIZARES-MACÍAS, María del Pilar and VILAREM, Gerard, 2023. Effect of Microwave and Ultrasound during the Killing Stage of the Curing Process of Vanilla (Vanilla planifolia, Andrews) Pods. Foods. Online. 19 January 2023. Vol. 12, no. 3, p. 469. DOI: 10.3390/foods12030469. Available from: https://www.mdpi.com/2304-8158/12/3/469
ARAÚJO, Mateus Guedes, RUAS, Maria Eduarda Andrade, LIMA, William James Nogueira and FARIA, Janaína Teles de, 2026. Liquid–Liquid Equilibria and Vanillin Partitioning in PEG–Sodium Sulfate Aqueous Two-Phase Systems. Food Science and Technology. Online. 26 February 2026. Vol. 46, p. 2026. DOI: 10.5327/FST.575. Available from: https://fstjournal.com.br/revista/article/view/575 [Accessed 6 July 2026].
AYALA GREFA, Jipson Bryan, 2022. Prototipo de un equipo para el proceso de curado de la vainilla (Vanilla sp) con luz artificial como fuente de calor.. Online. Tesis de Maestría. Available from: https://repositorio.uea.edu.ec/handle/123456789/1085 [Accessed 6 September 2026].
BUITIMEA-CANTÚA, Génesis V., CHÁVEZ-LEAL, Viridiana, SOTO-CABALLERO, Mayra C., TELLEZ-MEDINA, Dario I., WELTI-CHANES, Jorge and ESCOBEDO-AVELLANEDA, Zamantha, 2023. Enzymatic Activity and Its Relationships with the Total Phenolic Content and Color Change in the High Hydrostatic Pressure-Assisted Curing of Vanilla Bean (Vanilla planifolia). Molecules. Online. 15 November 2023. Vol. 28, no. 22, p. 7606. DOI: 10.3390/molecules28227606. Available from: https://www.mdpi.com/1420-3049/28/22/7606
CAIZA, Jennifer Elizabeth Ayme and MARTÍNEZ, Amaury Pérez, 2025. Tecnologías utilizadas en el curado de vainilla: una revisión sistemática.. Online. 30 October 2025. Ecuador: PREPRINT UEA AGROINDUSTRIA. [Accessed 12 August 2026].
CERVANTES CASTILLO, Adán, LIMA MORALES, Mónica, DELGADO ALVARADO, Adriana, HERRERA CABRERA, Braulio Edgar, ARÉVALO GALARZA, Gustavo Antonio, SOTO HERNANDEZ, Ramón Marcos, GARCÍA OSORIO, Cecilia and ARÉVALO GALARZA, Ma. de Lourdes C., 2018. Calidad de frutos vainilla (Vanilla planifolia Jacks. ex Andrews) procedente de la Huasteca Potosina, México. Nova Scientia. Online. 1 November 2018. Vol. 10, no. 21, p. 360–378. DOI: 10.21640/ns.v10i21.1586. Available from: http://nova_scientia.delasalle.edu.mx/ojs/index.php/Nova/article/view/1586
CRUZ, Wilfrido de la, SAMANIEGO, Edison, RE, Sandra Soria, DOMÍNGUEZ, Javier, ZÚÑIGA, Sandra and ROJAS, Lizzaida, 2022. Caracterización morfológica del género Vanilla en el ecosistema Napo – Pastaza de la Amazonia ecuatoriana. Ecovida. Online. 2022. Vol. 12, no. 1, p. 128–135. Available from: https://revistaecovida.upr.edu.cu/index.php/ecovida/article/view/249 [Accessed 20 August 2026].
DIGNUM, Mark J.W., KERLER, Josef and VERPOORTE, Rob, 2002. Vanilla curing under laboratory conditions. Food Chemistry. Online. 1 November 2002. Vol. 79, no. 2, p. 165–171. DOI: 10.1016/S0308-8146(02)00125-5. Available from: https://www.sciencedirect.com/science/article/abs/pii/S0308814602001255?utm_source=chatgpt.com [Accessed 17 August 2026].
FAO, 2021. Sustainable Vanilla Value Chain Development in the Greater Sepik Region. . Online. 2021. Available from: https://openknowledge.fao.org/handle/20.500.14283/cb7767en [Accessed 17 August 2026].
GARZA-MORALES, RODOLFO, BANDA-ORTIZ, ;, HUMBERTO, VÁZQUEZ-TRUJILLO, ; and KATIA, 2021. Supply Chain and Economic Viability of Vanilla planifolia Andrew Production: A Case Study. Agro Productividad. Online. 19 February 2021. Vol. 14, no. 1, p. 31–36. DOI: 10.32854/AGROP.V14I1.1795. Available from: https://www.revista-agroproductividad.org/index.php/agroproductividad/article/view/1795 [Accessed 13 August 2026].
GAVEL, Freya Jemmet, WHITE, Alan and COCK, Ian Edwin, 2025. A Review of Vanilla planifolia Andrews Horticulture and Curing, Phytochemistry and Quality Evaluation. Review Article Pharmacognosy Communications. Online. 2025. Vol. 15, no. 2, p. 49–61. DOI: 10.5530/pc.2025.2.9. Available from: https://www.phcogcommn.org [Accessed 13 August 2026].
GUARDADO YORDI, Estela, GUAMBUGUETE GUAMAN, Irma Sofia, FREIRE FUENTES, Mayra Elizabeth, RADICE, Matteo, SCALVENZI, Laura, ABREU-NARANJO, Reinier, BRAVO SÁNCHEZ, Luis Ramón and PÉREZ MARTÍNEZ, Amaury, 2025. Conceptual Design of the Process for Making Cosmetic Emulsion Using Amazonian Oils. Processes. Online. 4 June 2025. Vol. 13, no. 6, p. 1770. DOI: 10.3390/pr13061770. Available from: https://www.mdpi.com/2227-9717/13/6/1770
GUARDADO YORDI, Estela, RADICE, Matteo, SCALVENZI, Laura and PÉREZ MARTÍNEZ, Amaury, 2024. Diseño del Proceso Sostenible para la Obtención de una Emulsión Cosmética desde un Enfoque de Biocomercio. Revista Politécnica. Online. 30 November 2024. Vol. 54, no. 2, p. 35–46. DOI: 10.33333/rp.vol54n2.03. Available from: https://revistapolitecnica.epn.edu.ec/ojs2/index.php/revista_politecnica2/article/view/1990
GUARDADO YORDI, Estela, VINOCUNGA-PILLAJO, Reni Danilo, CÁRDENAS BONIFA, Johnny Alejandro, LUZURIAGA ORTIZ, Lenin Xavier, LEÓN GUARDADO, Lianne, RADICE, Matteo, ALBERNAS CARVAJAL, Yailet, ABREU-NARANJO, Reinier and PÉREZ MARTÍNEZ, Amaury, 2026. AI-Assisted Systematic Layout Planning and Augmented Reality-Based Qualitative Spatial Assessment for the Design of a Cosmetic Emulsion Production Plant. Processes. Online. 2 June 2026. Vol. 14, no. 11, p. 1809. DOI: 10.3390/pr14111809. Available from: https://www.mdpi.com/2227-9717/14/11/1809
MADE-IN-CHINA.COM, 2026. Secadora de frutas, verduras y carnes para el hogar Chuangyu 5/8/12/16/20 máquina recomendada - 2026 Secador para Frutas y Verduras, Secador de vacío para Frutas y Verduras price | Made-in-china.com. . Online. 2026. Available from: https://es.made-in-china.com/co_jingyuchina/product_Chuangyu-5-8-12-16-20-Trays-Household-Fruit-Vegetable-Meat-Dryer-Recommended-Machine_yuoiyrinog.html?header_search_page=lv [Accessed 6 September 2026].
MARTIN, Dominic Andreas, WURZ, Annemarie, OSEN, Kristina, GRASS, Ingo, HÖLSCHER, Dirk, RABEMANANTSOA, Thorien, TSCHARNTKE, Teja and KREFT, Holger, 2021. Shade-Tree Rehabilitation in Vanilla Agroforests is Yield Neutral and May Translate into Landscape-Scale Canopy Cover Gains. Ecosystems. Online. 7 August 2021. Vol. 24, no. 5, p. 1253–1267. DOI: 10.1007/s10021-020-00586-5. Available from: https://link.springer.com/10.1007/s10021-020-00586-5
PEÑA-BARRIENTOS, Alberto, PEREA-FLORES, María de J., MARTÍNEZ-GUTIÉRREZ, Hugo, PATRÓN-SOBERANO, Olga A., GONZÁLEZ-JIMÉNEZ, Francisco E., VEGA-CUELLAR, Miguel and DÁVILA-ORTIZ, Gloria, 2023. Physicochemical, microbiological, and structural relationship of vanilla beans (Vanilla planifolia, Andrews) during traditional curing process and use of its waste. Journal of Applied Research on Medicinal and Aromatic Plants. Online. 1 February 2023. Vol. 32, p. 100445. DOI: 10.1016/J.JARMAP.2022.100445. Available from: https://www.sciencedirect.com/science/article/abs/pii/S2214786122000778 [Accessed 11 July 2026].
PÉREZ-MARTÍNEZ, A., CERVANTES-MENDIETA, E., JULIÁN-RICARDO, M.C., GONZÁLEZ-SUÁREZ, E., GÓMEZ-ATANAY, A., OQUENDO-FERRER, H., GALINDO-LLANES, P. and RAMOS-SÁNCHEZ, L., 2012. Procedimiento para enfrentar tareas de diseño de procesos de la industria azucarera y sus derivados. Revista mexicana de ingeniería química. Online. 2012. Vol. 11, no. 2, p. 333–349. Available from: http://www.scielo.org.mx/scielo.php?script=sci_arttext&pid=S1665-27382012000200012&lng=es&nrm=iso&tlng=es [Accessed 6 July 2026].
PEREZ-VIVEROS, Isabel Janid, GARCÍA-BARRÓN, Sergio Erick, HERNÁNDEZ-RODRÍGUEZ, Blanca Elizabeth, BARRERA-RODRÍGUEZ, Ariadna Isabel, ACERO-ORTEGA, Claudia Ariadna and ESPEJEL-GARCÍA, Anastacio, 2025. Influence of Traditional Vanilla Curing on Its Physicochemical Properties and Aromatic Profile. Foods 2025, Vol. 14, Page 1652. Online. 7 May 2025. Vol. 14, no. 9, p. 1652. DOI: 10.3390/FOODS14091652. Available from: https://www.mdpi.com/2304-8158/14/9/1652/htm [Accessed 13 August 2026].
ROSADO ZARRABAL, Thelma Lucia, MICELI MENDEZ, Clara Luz, MICELI MENDEZ, Irene, LOPEZ MICELI, Mario Alberto, ROSADO ZARRABAL, THELMA LUCIA; 38412, MICELI MENDEZ, CLARA LUZ; 288394 and LOPEZ MICELI, MARIO ALBERTO; 530702, 2023. Calidad fisicoquímica de vainillas (vanilla planifolia jacks. Ex andrews: orchidaceae) de dos localidades zoques de Chiapas, México. . Online. 2023. Available from: https://repositorio.unicach.mx/handle/20.500.12753/6705 [Accessed 6 July 2026].
SCALVENZI, Laura, GUARDADO YORDI, Estela, SANTAMARÍA CAÑO, Edgar Wilfrido, AVILEZ TOLAGASI, Ibeth Nina, RADICE, Matteo, ABREU-NARANJO, Reinier, LEÓN GUARDADO, Lianne, BRAVO SÁNCHEZ, Luis Ramón and PÉREZ MARTÍNEZ, Amaury, 2025. The Design of an Intensified Process and Production Plant for Cosmetic Emulsions Using Amazonian Oils. Processes. Online. 17 June 2025. Vol. 13, no. 6, p. 1923. DOI: 10.3390/pr13061923. Available from: https://www.mdpi.com/2227-9717/13/6/1923
TOWLER, Gavin and SINNOTT, Ray, 2021. Chemical Engineering Design: Principles, Practice and Economics of Plant and Process Design. Chemical Engineering Design. Online. 15 July 2021. DOI: 10.1016/C2019-0-02025-0. Available from: https://www.sciencedirect.com/book/monograph/9780128211793/chemical-engineering-design [Accessed 20 August 2026].
XU, Lingxia, LIAQAT, Fakhra, KHAZI, Mahammed Ilyas, SUN, Jianzhong and ZHU, Daochen, 2024. Natural deep eutectic solvents-based green extraction of vanillin: optimization, purification, and bioactivity assessment. Frontiers in Nutrition. Online. 19 January 2024. Vol. 10, p. 1279552. DOI: 10.3389/fnut.2023.1279552. Available from: https://www.frontiersin.org/articles/10.3389/fnut.2023.1279552/full [Accessed 17 August 2026].
YEH, Chih Hsin, CHEN, Kai Yi, CHOU, Chia Yi, LIAO, Hsin Yi and CHEN, Hsin Chun, 2021. New Insights on Volatile Components of Vanilla planifolia Cultivated in Taiwan. Molecules. Online. 2 June 2021. Vol. 26, no. 12, p. 3608. DOI: 10.3390/MOLECULES26123608. Available from: https://pmc.ncbi.nlm.nih.gov/articles/PMC8231200/ [Accessed 17 August 2026].
YEH, Chih Hsin, CHOU, Chia Yi, YANG, Kai Min, WU, Chin Sheng, CHU, Lee Ping, HSU, Yu Ling and CHEN, Hsin Chun, 2024. Effects of storage time and temperature on the aroma quality and color of vanilla beans (Vanilla planifolia) from Taiwan. Food Chemistry: X. Online. 30 December 2024. Vol. 24, p. 101761. DOI: 10.1016/J.FOCHX.2024.101761. Available from: https://pmc.ncbi.nlm.nih.gov/articles/PMC11472101/ [Accessed 17 August 2026].
ZHOU, Jeffrey, LU, Tianjian, MISHRA, Swaroop, BRAHMA, Siddhartha, BASU, Sujoy, LUAN, Yi, ZHOU, Denny, LE HOU, ♮ and GOOGLE, † ♮, 2023. Instruction-Following Evaluation for Large Language Models. . Online. 14 November 2023. Available from: https://arxiv.org/pdf/2311.07911 [Accessed 18 June 2026].
Descargas
Postado
Cómo citar
Licencia
Derechos de autor 2026 Katherine Lizbeth Ruiz Ushiña, Annie Shoshana Gómez Angulo, Amaury Pérez Martínez (Autor/a)

Esta obra está bajo una licencia internacional Creative Commons Atribución-CompartirIgual 4.0.